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鉗工工程師論文
隨著各個(ge)領域(yu)的科學技術以及工(gong)(gong)業發(fa)展腳步不斷加快,鉗工(gong)(gong)科技在各行業中(zhong)的應用也越(yue)來越(yue)廣泛。一起來看(kan)看(kan)鉗工(gong)(gong)工(gong)(gong)程(cheng)師(shi)論文吧!
淺淡鉗工如何提高銼削質量
摘要(yao):鉗工(gong)是(shi)使用鉗工(gong)工(gong)具、鉆床(chuang)等,按(an)技(ji)術要(yao)求對工(gong)件(jian)進(jin)行加(jia)工(gong)、修整、裝配的(de)工(gong)種。鉗工(gong)操(cao)(cao)作技(ji)能中(zhong),銼削(xue)是(shi)應用最(zui)多,要(yao)求最(zui)高(gao),保證加(jia)工(gong)精度最(zui)重要(yao)的(de)操(cao)(cao)作,也(ye)是(shi)訓練中(zhong)較以(yi)難掌握的(de)操(cao)(cao)作。提高(gao)銼削(xue)質量,應從操(cao)(cao)作姿勢、銼削(xue)方(fang)法、銼刀(dao)選擇和測量方(fang)法等四(si)個(ge)方(fang)面加(jia)以(yi)綜合考慮。
關鍵詞:鉗工銼削方法銼削質量
鉗(qian)工(gong)是(shi)使用(yong)鉗(qian)工(gong)工(gong)具(ju)、鉆(zhan)床等,按技術要求對工(gong)件進行加(jia)工(gong)、修(xiu)整、裝配的(de)工(gong)種(zhong)。它的(de)特(te)點是(shi)靈(ling)活性強,工(gong)作(zuo)(zuo)范圍廣、技藝性強,操作(zuo)(zuo)者(zhe)的(de)技能(neng)水平直接影響加(jia)工(gong)質量。在(zai)機械自動化(hua)的(de)今天,鉗(qian)工(gong)則主(zhu)要以(yi)手工(gong)操作(zuo)(zuo)為主(zhu),應用(yong)于單(dan)件或精密零(ling)件、模具(ju)、樣板等的(de)加(jia)工(gong)。在(zai)國民經濟建設中(zhong),鉗(qian)工(gong)工(gong)種(zhong)占有(you)重要的(de)地位,發揮著獨特(te)的(de)作(zuo)(zuo)用(yong)。如裝配調試(shi)、安裝維修(xiu)、工(gong)具(ju)制(zhi)造(zao)等都離不開鉗(qian)工(gong)。
鉗工(gong)工(gong)作的基(ji)本內容有:劃線、鏨削(xue)、鋸(ju)割(ge)、銼削(xue)、鉆孔、擴孔、锪(huo)孔、鉸孔、攻螺紋(wen)和套螺紋(wen)、矯正和彎曲、鉚接、刮削(xue)、研磨、技術測量、簡單的熱(re)處(chu)理等,并能對部件或機器進(jin)行裝(zhuang)配、調(diao)試、維修(xiu)等。
鉗工(gong)操作技能中,銼削(xue)是(shi)應(ying)用最多(duo),要求最高,保(bao)證加(jia)工(gong)精度最重要的操作,也是(shi)訓練中較以難(nan)掌握的操作。在十幾年的教(jiao)學中,通過不斷的探(tan)索和鉆研,總(zong)結了一些操作要點:
1 掌握正確的操作姿勢,苦練基本功
平(ping)面銼(cuo)削中(zhong),銼(cuo)刀的(de)運行軌跡是一(yi)條水平(ping)線,這(zhe)對大多數學(xue)生來(lai)(lai)說(shuo)短時期內很難(nan)掌握。這(zhe)一(yi)階(jie)段(duan)采用(yong)同組同學(xue)互(hu)相檢查,通過(guo)糾正對方的(de)錯誤姿勢(shi)和聽(ting)取對方給(gei)自己的(de)指正,盡快(kuai)摒(bing)棄銼(cuo)削中(zhong)的(de)缺陷,將正確的(de)銼(cuo)姿身體感(gan)覺培養起來(lai)(lai)。
2 銼削方法有交叉銼、順向銼、推銼
順向銼(cuo)(cuo)(cuo)(cuo)(cuo)是最基本的(de)(de)銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)方(fang)法,不(bu)大的(de)(de)平(ping)(ping)面(mian)和最后銼(cuo)(cuo)(cuo)(cuo)(cuo)光都用(yong)這種方(fang)法,以得到(dao)正直(zhi)的(de)(de)刀痕(hen)(hen)。交(jiao)叉(cha)(cha)銼(cuo)(cuo)(cuo)(cuo)(cuo)時(shi)銼(cuo)(cuo)(cuo)(cuo)(cuo)刀與工件接(jie)觸(chu)面(mian)較(jiao)大,銼(cuo)(cuo)(cuo)(cuo)(cuo)刀容(rong)易掌握得平(ping)(ping)穩,且能從交(jiao)叉(cha)(cha)的(de)(de)`刀痕(hen)(hen)上判斷(duan)出銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)面(mian)的(de)(de)凸(tu)凹情況。銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)余(yu)量大時(shi),一(yi)般可在(zai)銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)的(de)(de)前階段(duan)用(yong)交(jiao)叉(cha)(cha)銼(cuo)(cuo)(cuo)(cuo)(cuo),以提(ti)高工作效(xiao)率。推(tui)銼(cuo)(cuo)(cuo)(cuo)(cuo),當(dang)銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)狹長面(mian)或采用(yong)順向銼(cuo)(cuo)(cuo)(cuo)(cuo)受阻時(shi),可采用(yong)推(tui)銼(cuo)(cuo)(cuo)(cuo)(cuo)。推(tui)銼(cuo)(cuo)(cuo)(cuo)(cuo)時(shi)的(de)(de)運動方(fang)向不(bu)是銼(cuo)(cuo)(cuo)(cuo)(cuo)齒的(de)(de)的(de)(de)切(qie)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)方(fang)向,且不(bu)能充(chong)分(fen)發揮(hui)手的(de)(de)力量,故切(qie)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)效(xiao)率不(bu)高,只(zhi)適合于銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)余(yu)量小的(de)(de)場合。這三種銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)中(zhong)順向銼(cuo)(cuo)(cuo)(cuo)(cuo)應用(yong)最多,在(zai)平(ping)(ping)面(mian)銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)中(zhong),如(ru)何保證銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)面(mian)的(de)(de)平(ping)(ping)面(mian)度是銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)的(de)(de)一(yi)個難(nan)點(dian)(dian)。銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)方(fang)法不(bu)正確或測量不(bu)準確就(jiu)(jiu)會(hui)(hui)造(zao)成盲目銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue),很難(nan)達到(dao)圖紙要求的(de)(de)精度,這時(shi)好(hao)多同學就(jiu)(jiu)會(hui)(hui)失去信(xin)心,導致教學效(xiao)果差,經(jing)過(guo)長時(shi)間(jian)的(de)(de)思考,我發現造(zao)成盲目銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)的(de)(de)原因(yin)是對銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)上高點(dian)(dian)的(de)(de)判斷(duan)和觀察困難(nan)。針對這一(yi)現象,我聯系到(dao)刮削(xue)(xue)(xue)(xue)(xue)(xue)(xue)中(zhong)的(de)(de)研點(dian)(dian),用(yong)銼(cuo)(cuo)(cuo)(cuo)(cuo)刀代替標準研具,用(yong)垂直(zhi)方(fang)向的(de)(de)交(jiao)叉(cha)(cha)銼(cuo)(cuo)(cuo)(cuo)(cuo),顯示出銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)面(mian)的(de)(de)高點(dian)(dian),反復操作:顯點(dian)(dian)――去除高點(dian)(dian)――這一(yi)步驟,使(shi)同學們在(zai)較(jiao)短(duan)的(de)(de)時(shi)間(jian)內(nei)就(jiu)(jiu)能掌握平(ping)(ping)面(mian)銼(cuo)(cuo)(cuo)(cuo)(cuo)削(xue)(xue)(xue)(xue)(xue)(xue)(xue)中(zhong)平(ping)(ping)面(mian)度的(de)(de)控制。
對于尺寸精度的(de)(de)銼削(xue)(xue)(xue)(xue)是(shi)(shi)(shi)在(zai)平面度銼削(xue)(xue)(xue)(xue)掌握熟練的(de)(de)基礎上進(jin)行的(de)(de)。尺寸精度的(de)(de)控制(zhi)重要的(de)(de)是(shi)(shi)(shi)對常用的(de)(de)銼刀每銼的(de)(de)銼削(xue)(xue)(xue)(xue)量有所了(le)解(jie)。例如(ru):12英寸1號紋銼刀在(zai)正常順向銼的(de)(de)情況下(xia)(xia)(材料為Q235厚(hou)度為10mm)每銼的(de)(de)銼削(xue)(xue)(xue)(xue)量大約是(shi)(shi)(shi)0.01-0.03mm。這(zhe)個數據是(shi)(shi)(shi)通過1mm的(de)(de)加(jia)工余量記錄下(xia)(xia)來的(de)(de)銼削(xue)(xue)(xue)(xue)層數計算(suan)出來的(de)(de)。
在(zai)訓(xun)練(lian)中(zhong)(zhong)讓同學(xue)們(men)反復銼削(xue)(xue)1mm量,并記(ji)錄下銼削(xue)(xue)的(de)層數(shu),這個數(shu)據會因學(xue)生的(de)個人(ren)差異而不盡相同,然后通過(guo)簡單計算就能得出每銼的(de)銼削(xue)(xue)量,有了這些數(shu)據在(zai)銼削(xue)(xue)中(zhong)(zhong)我們(men)就能做到(dao)心中(zhong)(zhong)有數(shu),從(cong)容應(ying)對(dui)。這個方法在(zai)實踐中(zhong)(zhong)得到(dao)很好的(de)應(ying)用,也(ye)使同學(xue)們(men)盡快(kuai)掌握尺寸精度(du)的(de)控制,從(cong)而激發學(xue)習鉗工技能的(de)興趣(qu)。
3 銼刀粗細的選擇要合理
銼(cuo)(cuo)紋(wen)(wen)有1號(hao)紋(wen)(wen)―5號(hao)紋(wen)(wen)五種粗(cu)(cu)(cu)(cu)細規格(ge),1號(hao)紋(wen)(wen)最粗(cu)(cu)(cu)(cu),5號(hao)紋(wen)(wen)最細,操(cao)作者要根據表(biao)(biao)面(mian)粗(cu)(cu)(cu)(cu)糙度(du)和尺寸精(jing)度(du)要求來選擇不(bu)(bu)同粗(cu)(cu)(cu)(cu)細的(de)銼(cuo)(cuo)紋(wen)(wen)號(hao),分別在粗(cu)(cu)(cu)(cu)加工(gong)(gong)(gong)、半粗(cu)(cu)(cu)(cu)加工(gong)(gong)(gong)和精(jing)加工(gong)(gong)(gong)中使用(yong)。這一過程(cheng)為下道工(gong)(gong)(gong)序留下合適(shi)的(de)加工(gong)(gong)(gong)余(yu)量(liang)是關(guan)鍵,余(yu)量(liang)太大就會(hui)(hui)影響效(xiao)率(lv),太少就會(hui)(hui)影響表(biao)(biao)面(mian)粗(cu)(cu)(cu)(cu)糙度(du),上道工(gong)(gong)(gong)序的(de)銼(cuo)(cuo)紋(wen)(wen)去除不(bu)(bu)掉,達(da)不(bu)(bu)到要求的(de)表(biao)(biao)面(mian)粗(cu)(cu)(cu)(cu)糙度(du)值。選擇的(de)方法是先(xian)粗(cu)(cu)(cu)(cu)后細,在粗(cu)(cu)(cu)(cu)加工(gong)(gong)(gong)階段,盡可能使用(yong)1號(hao)紋(wen)(wen)銼(cuo)(cuo)刀(dao),能夠快速去除大部分余(yu)量(liang),提(ti)高加工(gong)(gong)(gong)效(xiao)率(lv),粗(cu)(cu)(cu)(cu)銼(cuo)(cuo)接近劃線時改(gai)用(yong)2號(hao)或3號(hao)銼(cuo)(cuo)紋(wen)(wen)的(de)銼(cuo)(cuo)刀(dao),當(dang)剩余(yu)0.1mm左右(you)余(yu)量(liang)時,根據圖紙上的(de)表(biao)(biao)面(mian)粗(cu)(cu)(cu)(cu)糙度(du)要求,選擇4號(hao)或5號(hao)紋(wen)(wen)銼(cuo)(cuo)刀(dao)加工(gong)(gong)(gong)。
4 測量方法要正確,測量時機要把握準確
測(ce)(ce)量(liang)(liang)(liang)(liang)是(shi)(shi)(shi)(shi)鉗加(jia)(jia)工(gong)(gong)中檢(jian)(jian)(jian)測(ce)(ce)加(jia)(jia)工(gong)(gong)質量(liang)(liang)(liang)(liang)的(de)(de)(de)(de)重(zhong)要(yao)(yao)(yao)步驟。銼削中各(ge)(ge)種(zhong)精度(du)(du)(du)(du)(du)的(de)(de)(de)(de)要(yao)(yao)(yao)求(qiu)很高,有(you)時多一(yi)銼或少一(yi)銼都會(hui)(hui)出現(xian)很大的(de)(de)(de)(de)差異,可(ke)(ke)謂是(shi)(shi)(shi)(shi)“差之(zhi)毫厘,失之(zhi)千(qian)里”。因此(ci),要(yao)(yao)(yao)使(shi)銼削技能(neng)上(shang)(shang)水平(ping),就(jiu)必(bi)須(xu)加(jia)(jia)強尺(chi)寸(cun)(cun)意識(shi)和(he)(he)精度(du)(du)(du)(du)(du)意識(shi)的(de)(de)(de)(de)培養。這種(zhong)意識(shi)也(ye)是(shi)(shi)(shi)(shi)在(zai)反(fan)復地訓練、實踐中逐步培養出來的(de)(de)(de)(de),包(bao)括觀察(cha)、判斷、決策(ce)的(de)(de)(de)(de)能(neng)力。觀察(cha)是(shi)(shi)(shi)(shi)一(yi)種(zhong)感覺技能(neng),也(ye)可(ke)(ke)以(yi)說是(shi)(shi)(shi)(shi)一(yi)種(zhong)經(jing)驗技能(neng),正(zheng)確(que)地觀察(cha)能(neng)及時發現(xian)問題。判斷時,要(yao)(yao)(yao)借助各(ge)(ge)種(zhong)測(ce)(ce)量(liang)(liang)(liang)(liang)工(gong)(gong)具,如刀口(kou)(kou)尺(chi)、塞(sai)尺(chi)、直(zhi)角尺(chi)、游標卡(ka)尺(chi)、千(qian)分(fen)尺(chi)等,首先測(ce)(ce)量(liang)(liang)(liang)(liang)前要(yao)(yao)(yao)保證(zheng)量(liang)(liang)(liang)(liang)具的(de)(de)(de)(de)準確(que)性(xing),通過(guo)(guo)調零或記錄誤差使(shi)測(ce)(ce)量(liang)(liang)(liang)(liang)有(you)保障。測(ce)(ce)量(liang)(liang)(liang)(liang)時正(zheng)確(que)使(shi)用(yong)量(liang)(liang)(liang)(liang)具,工(gong)(gong)件(jian)(jian)要(yao)(yao)(yao)放(fang)置牢固,將(jiang)被測(ce)(ce)量(liang)(liang)(liang)(liang)位置安放(fang)在(zai)便于檢(jian)(jian)(jian)查(cha)的(de)(de)(de)(de)方(fang)位上(shang)(shang)。讀數時要(yao)(yao)(yao)既快又(you)準。反(fan)復的(de)(de)(de)(de)測(ce)(ce)量(liang)(liang)(liang)(liang)又(you)會(hui)(hui)增加(jia)(jia)不(bu)必(bi)要(yao)(yao)(yao)的(de)(de)(de)(de)輔助時間,所以(yi)測(ce)(ce)量(liang)(liang)(liang)(liang)時機的(de)(de)(de)(de)把握尤為重(zhong)要(yao)(yao)(yao),在(zai)實際的(de)(de)(de)(de)工(gong)(gong)作(zuo)中,必(bi)須(xu)適時檢(jian)(jian)(jian)驗:工(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)精度(du)(du)(du)(du)(du)主要(yao)(yao)(yao)包(bao)括三個方(fang)面(mian)(mian)(mian),一(yi)個是(shi)(shi)(shi)(shi)形(xing)狀和(he)(he)位置精度(du)(du)(du)(du)(du):要(yao)(yao)(yao)檢(jian)(jian)(jian)測(ce)(ce)平(ping)面(mian)(mian)(mian)的(de)(de)(de)(de)直(zhi)線(xian)度(du)(du)(du)(du)(du)和(he)(he)平(ping)面(mian)(mian)(mian)度(du)(du)(du)(du)(du),用(yong)刀口(kou)(kou)尺(chi)以(yi)透光(guang)法來檢(jian)(jian)(jian)查(cha),要(yao)(yao)(yao)多檢(jian)(jian)(jian)查(cha)幾(ji)個部位,并進(jin)(jin)行對角線(xian)的(de)(de)(de)(de)檢(jian)(jian)(jian)查(cha);要(yao)(yao)(yao)檢(jian)(jian)(jian)測(ce)(ce)平(ping)面(mian)(mian)(mian)的(de)(de)(de)(de)垂直(zhi)度(du)(du)(du)(du)(du)、平(ping)行度(du)(du)(du)(du)(du)公差,用(yong)直(zhi)角尺(chi)采(cai)用(yong)透光(guang)法檢(jian)(jian)(jian)查(cha),應選擇(ze)基準面(mian)(mian)(mian),然后對其它面(mian)(mian)(mian)進(jin)(jin)行檢(jian)(jian)(jian)查(cha)。檢(jian)(jian)(jian)查(cha)時,角尺(chi)不(bu)能(neng)斜放(fang),否(fou)則就(jiu)會(hui)(hui)導致檢(jian)(jian)(jian)查(cha)的(de)(de)(de)(de)結(jie)果不(bu)準確(que);二是(shi)(shi)(shi)(shi)要(yao)(yao)(yao)檢(jian)(jian)(jian)查(cha)尺(chi)寸(cun)(cun)精度(du)(du)(du)(du)(du),要(yao)(yao)(yao)根據尺(chi)寸(cun)(cun)要(yao)(yao)(yao)求(qiu),用(yong)鋼(gang)尺(chi)、游標卡(ka)尺(chi)或千(qian)分(fen)尺(chi)在(zai)不(bu)同位置上(shang)(shang)多測(ce)(ce)量(liang)(liang)(liang)(liang)幾(ji)次;三是(shi)(shi)(shi)(shi)要(yao)(yao)(yao)檢(jian)(jian)(jian)測(ce)(ce)表面(mian)(mian)(mian)的(de)(de)(de)(de)粗糙(cao)度(du)(du)(du)(du)(du),一(yi)般用(yong)眼睛觀察(cha)即可(ke)(ke),但也(ye)可(ke)(ke)用(yong)表面(mian)(mian)(mian)粗糙(cao)度(du)(du)(du)(du)(du)樣板進(jin)(jin)行對照檢(jian)(jian)(jian)查(cha)。此(ci)外,在(zai)檢(jian)(jian)(jian)查(cha)的(de)(de)(de)(de)基礎(chu)上(shang)(shang),還要(yao)(yao)(yao)進(jin)(jin)行科(ke)學決策(ce),每做出下一(yi)步的(de)(de)(de)(de)操作(zuo)時,就(jiu)要(yao)(yao)(yao)經(jing)過(guo)(guo)認真(zhen)思考,對之(zhi)前發現(xian)的(de)(de)(de)(de)問題要(yao)(yao)(yao)找出解決的(de)(de)(de)(de)方(fang)案,決策(ce)的(de)(de)(de)(de)正(zheng)確(que)與否(fou)會(hui)(hui)直(zhi)接影(ying)響到(dao)工(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)工(gong)(gong),如果決策(ce)失誤,會(hui)(hui)使(shi)工(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)工(gong)(gong)藝變得復雜,有(you)時甚(shen)至會(hui)(hui)造成廢品。由(you)此(ci)可(ke)(ke)見,決策(ce)的(de)(de)(de)(de)培養也(ye)就(jiu)是(shi)(shi)(shi)(shi)技能(neng)的(de)(de)(de)(de)升(sheng)華,它是(shi)(shi)(shi)(shi)打造精準工(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)核心。
筆者認為兩(liang)個環節(jie)必需把握住,一個是(shi)劃(hua)線(xian)后的尺寸復查(cha),這(zhe)(zhe)樣可以避(bi)免劃(hua)線(xian)尺寸錯(cuo)誤(wu)而(er)導致后續加(jia)工中的必然失敗。二是(shi)在半精(jing)加(jia)工和精(jing)加(jia)工階(jie)段增(zeng)加(jia)測(ce)(ce)量(liang)次(ci)數,而(er)在粗加(jia)工階(jie)段基本(ben)靠劃(hua)線(xian)來確定加(jia)工余(yu)量(liang),盡(jin)量(liang)少測(ce)(ce)或(huo)不測(ce)(ce),這(zhe)(zhe)樣會使加(jia)工效率大大提高。
此(ci)外,銼(cuo)削質量(liang)的(de)(de)提高還必(bi)須(xu)與操作者的(de)(de)細心觀察(cha)、刻苦訓練相結合,從而不(bu)斷樹立(li)精益求精、腳踏實地的(de)(de)工作作風和一(yi)(yi)絲不(bu)茍的(de)(de)嚴謹態度。以上是我(wo)在多(duo)年來教學活動中總結出的(de)(de)一(yi)(yi)些小(xiao)小(xiao)經驗,如有不(bu)妥請同(tong)仁(ren)們多(duo)提寶(bao)貴意見。
參考文獻:
[1]《鉗工工藝與技(ji)能(neng)訓練》徐冬元(yuan)主(zhu)編.
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